Custom Microneedle Molds | WARP STUDIO

WARP STUDIO™

The geometric parameters you set here provide a starting point for custom mold design.

Review the 2.5D preview, export your parameters as a PDF, and attach it to your quotation inquiry.

Please contact us separately for custom molds featuring UniCaptiX™ technology.

Baseplate Config

Baseplate settings

Diameter 5–12 mm / height 1–3 mm

Baseplate shape

Top diameter / side length

Bottom diameter / side length

For frustums, the bottom is always wider than the top.

Baseplate height

Fillet radius

Radius used to round the corners of a square-prism baseplate.

Needle Config

Microneedle settings

Aspect ratio ≤ 4.0

Needle shape

Describe another shape

Describe the shape you would like to create.
Attach a drawing to your inquiry so we can review your design more accurately.
The preview uses a representative shape.

Needle rotation

Adjusts square pyramids and square bullets in the top and diagonal views.

Needle width

Adjustable in 10 μm increments.

Needle height

Applies to cones, square pyramids, and other shapes.

Support structure

Optionally add a conical or square pyramidal frustum below the bullet body.

Body length

Tip length

Support height

Support bottom diameter / side length

The support top matches the body width; its bottom can be wider.

Total bullet height 900 μm

With support enabled, total height equals support + body + tip length.

Current aspect ratio 2.67

Height / width, up to 4.0. Current maximum height:1200 μm

Near an aspect ratio of 4.0, bending and other design-dependent issues may make fabrication difficult.

Needle pitch

Center-to-center spacing. Pitch cannot be smaller than the needle width.

Array rows

Array columns

Calculated edge-to-edge gap 700 μm

Gap = pitch − footprint diameter / side length. With support enabled, the support bottom defines the footprint.

Array Edit

Array

Needles extending beyond the baseplate top are excluded automatically.
Click a marker in the Top View to remove or restore an individual needle.

Preview A

Diagonal View

2.5D

Preview B

Top View

Click needles to remove or restore them

Preview C

Front View

Cross-sectional view

Summary

Parameter Summary

Request a quote

This simulator and its PDF provide 2.5D references for quotation review. They may differ from the manufactured geometry and dimensions. Needle volumes are theoretical estimates and may differ from actual volumes. Final specifications are confirmed through a separate review and agreement.

WARP STUDIO™

From design to custom mold

Simulate & review

Export PDF & request a quote

Feasibility & quotation

Review, confirm & pay

Finalize & manufacture

Diagonal View

Top View

Front View

Parameter Summary